MAN 01 - REPAIRING AND MAINTENANCE THE POWER TRAIN | |||
1.3 CLUTCH UNIT
replace the clutch unit (clutch plate, clutch pressure plate, release bearing, flywheel).
1.2 ASSEMBLY AND DISASSEMBLY THE ENGINE
assembly and disassembly the main components of an endothermic engine (cylinder head, crankshaft, pistons and rods, oil and water pumps), by replacing or repairing, if necessary, the damaged components.
1.1 COOLING SYSTEM
Check the cooling system (radiator, thermostat, water pump) replacing any faulty components. |
2.4 GAS, METHANE OR PLG FUELLED ENGINES
Make the diagnosis of the intake system of gas, methane or plg fuelled engines verifying the supply and boost pressures, by replacing or repairing, the damaged components.
2.3 PRESSURE AND COMPRESSION
Make the diagnosis of the intake system. verifying the supply and boost pressures, by replacing or repairing, the damaged components.
2.2 IGNITION
Make the diagnosis of the ignition system, verifying the resistance, voltage and current values and the oscillograms of the various inputs and outputs from the engine management Control Unit, by replacing or repairing, the damaged components.
2.1 FUEL DELIVERY
Make the diagnosis of the hydraulic and electrical systems, checking the pressures of the pump, the operating of the injector and the recycling circuit , by replacing or repairing, if necessary, the damaged components. |
3.4 PRESSURE AND COMPRESSION
Make the diagnosis of the intake system of the diesel engine. verifying the supply and boost pressures, by replacing or repairing, the damaged components.
3.3 FUEL DELIVERY
Make the diagnosis of the hydraulic and electrical systems of the diesel engine, checking the pressures of the pump, the operating of the injector and the recycling circuit , by replacing or repairing, if necessary, the damaged components.
3.2 EXHAUST GAS RECIRCULATION
Make the diagnosis of the exhaust gas recirculation systems. of the diesel engines, , by replacing or repairing, if necessary, the damaged components.
3.1 GLOW PLUGS
Make the diagnosis of the glow plugs system , verifying the correct functioning of the devices, , by replacing or repairing, if necessary, the damaged components. |
4.3 DISTRIBUTOR CONTROL
testing and replace, if necessary, the distribution belt/ chain and berings doing the timing.
4.1 LIQUIDS, FILTERS, CONSUMABLES
replace the liquids and the filters of the lubrication and cooling systems and the systems consumables (lubricants, oil filters, Air filters, fuel and car compartment, spark plugs). |
MAN 02 - REPAIR AND MAINTENANCE THE VEHICLE COMPONENTS | ||||
1.2 STEERING COMPONENTS
repair the steering components: steering box, power steering (hydraulic /electric), eplacing any faulty components. |
2.1 POWERTRAINS
review and/or replace the trasmission components, (differential, homokinetics joints, caps,axles, drive shaft). |
3.3 SET_UP
balance the wheels' alignment, check the caracteristics angles, replace the worns or damageds components.
3.2 BRAKES
review, dissamble,repair and/or replace the worns or damageds components o f the braking system. |
5.3 CLIMATE CONTROL
Cheack the air conditioning system and and its components, reloading the system, if necessary, following the current regulations.
5.2 DIRECTION AND SUSPENSION CONTROL
Check the suspensions and the direction components, checking the movements i, the leakages, loosening and fails replacing worn or damaged parts and any liquids (power, steering oil).
5.1 BRAKING SYSTEM CONTROL
check, replace and purge the brake fluid, and verify, measure and replace the braking system control damages components. | |
MAN 03 - REPAIR THE MOTORCYCLE AND THE MOPE DRIVING PART | ||||
1.3 THERMAL SYSTEMS AND MOTOR SHAFT
review, dissamble,repair and/or replace the motor shaft, the cylinders, pistons and piston rod, based on the type of wear, anomaly or defects found.
1.2 HEAD
review, dissamble,repair and/or replace the head components, rocker arms, valves), based on the type of wear, anomaly or defects found.
1.1 DISTRIBUTION SYSTEM
review, maintain and repair the distribution system elements (see chain, strap, tensioners). |
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3.1 COOLING
repair and/or replace the cooling system elements, (see radiator, thermostat, water pump). |
4.3 SUPPLY ADJUSTMENT
Perform adjustment work on the fuel system (eg carburetor calibration and injection).
4.2 VALVLES
Adjust the valve clearance taking into account the reference parameters set by the manufacturer.
4.1 LIQUIDS AND FILTERS
Replace fluids and filters in the lubrication, cooling and supply systems of the various circuits and / or systems. |
5.1 DIAGNOSIS ON MOTORCYCLES AND MOPEDS
Carry out diagnostics and interventions on the electric / electronic circuit or on the individual components by detecting and checking the resistance, voltage and current values and the oscillograms of the various input and output signals from the control unit, repairing or replacing any faulty components. |
MAN 04 - REPAIR THE MOTORCYCLE AND THE MOPEDS COMPONENTS PART | ||||
1.1 SUSPENSION AND STEERING COMPONENTS
review, maintain and repair the - suspension and steering components of the motorcycle and the mopeds. |
2.2 TIRES AND WHEELS
check the tires and the wheels rim out of roundness replacing, if necessary, the damages and worns componets (see tire, whell,whwlls, bering).
2.1 BRAKES
review, dissamble,repair and/or replace the worns or damageds components of the braking system. |
3.2 MECHANIC GEORBOX
Review, dessamble and replace the mechanic georbox components (chain, gimbal, timing belt ) following the manufacturer instructions. |
4.2 MOTORCYCLE BODY PANELS
deattach and reattach e the motorcycle body panels to access the mechanical components or repair the damaged components.
4.1 MOPEDS BODY PANELS
deattach and reattach e the mopeds body panels to access the mechanical components or repair the damaged components. |
5.4 SUSPENSION CONTROL
check the suspensions , verifying any losses, slack and damage, replacing worn or damaged components.
5.3 AUTOMATIC GEORBOX CONTROL
deattach, verify nad measure the transmission belt, the rolls nad the clutch, replacing worn or damaged components.
5.2 MECHANIC GEORBOX CONTROL
check and measure the chain or the transmission belt movements, replacing worn or damaged components.
5.1 BRAKING SYSTEM CONTROL
check, replace and purge the brake fluid, and verify, measure and replace the braking system pads. |
MAN 05 - REALIZATION OF PARTICULAR MECHANICS TO PARALLEL LATHE | ||||
1.5 ASSEMBLAGE FANLIGHT
To effect the assemblage of the mobile or fixed fanlight for the workmanship to start of long pieces and reduced diameter.
1.4 ASSEMBLAGE OF THE BASE
Effect the assemblage of the clamps base independent, understood the positioning and fixing of the piece by to work.
1.3 PREPARATION TENDER CLAMPS
Turn the tender clamps to use for the workmanship of pieces with resumption on autocentrante.
1.2 VARIATIONS SYSTEMS OF TAKING PIECES
Turn upside-down the clamps for the taking piece of the autocentrante or to move the contropunta to perform conicity.
1.1 STANDARD
Perform the assemblage of the autocentrante or point and contropunta, to effect the positioning and the settaggio of the utensils, to plan the parameters of in operation workmanship of the material to work, of the utensils and of the type of workmanship to perform. |
2.5 ECCENTRIC TURNING
Perform eccentric cylindrical turning operations between the tips or alternatively on self-centering with thickness.
2.4 TURNING PLATFORM
Perform turning operations using the platform with independent clamps to fix the piece (also irregularly shaped).
2.3 GROOVES EXECUTION
Frontal and radial grooves for seals or for subsequent grinding or threading operations.
2.2 WORKMANSHIPS OF PRECISION
Perform external and internal cylindrical machining with a degree of tolerance up to IT7, including machining on conical pins and parting off operations.
2.1 WORKMANSHIPS OF BASE
Perform external and internal cylindrical machining with a degree of tolerance up to IT9, including straight shoulders, chamfering, centering and drilling. |
3.2 WITH DISPLACEMENT OF THE COUNTERPOINT
Perform external conical turning operations by moving the tailstock to obtain the desired inclination.
3.1 WITH UPPER CART TILTING
Perform external and internal taper turning operations by inclination of the upper carriage. |
4.2 WITH UTENSIL
Perform external and internal triangular profile threads (eg metric or whitworth) using a tool and respecting a medium grade tolerance (6H / 6g). |
5.1 MACHINE POSITION REORDER
Keep the machine and the equipment supplied in order and in good working order. |